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Systems Manager

Company: Heidelberg Materials US, Inc.
Location: Odon
Posted on: May 27, 2023

Job Description:

AutoReqId: 16038BR Pay Class: Salaried Exempt Minimum Pay Rate: $99,700.00 Maximum Pay Rate: $149,500.00 Department: Operations Line of Business: Cement Operations Job Posting: The Systems Manager role is based in Mitchell, IN, and reports directly to the Electrical Maintenance Manager. Heidelberg Materials provides the materials to build our future. Our future is sustainable. Our future is digital. And it goes beyond cement, aggregates and ready-mixed concrete. Heidelberg Materials North America, previously known as Lehigh Hanson, operates more than 450 locations with approximately 9,000 employees in the U.S. and Canada. This position will guide the electrical department in the repair, maintenance, installation, and troubleshooting of electrical, instrumentation, and control systems including process problem solving and measurement activities that enable continuous plant operations. This position is responsible for a large and unique operation and has a lot to offer a motivated candidate in terms of challenges, experience, and potential future growth. What youll get to do Ensure the operational viability of the plant by evaluating and maintaining the proper functioning of all electrical, instrumentation, and control systems. Participate in design and implementation automation engineering projects to meet plant-specific needs in a quality, timely and cost-effective manner. Provide technical assistance for electricians for process control equipment and troubleshooting of automation and process control problems. Responsible for all environmental instrumentation problems and compliance. Responsible for power system issues and/or assisting in issues with power at the plant Provide engineering support for process control systems with a focus on minimizing critical production and operational downtime resulting from automation and control system issues Involvement with process instrumentation and automation equipment specifying and selecting control equipment to maximize automation efforts Coordinates with the Maintenance Manager by communicating anticipated jobs and outages. Maintains proper documentation of electrical, instrumentation, and automation systems and keeps files up to date including Process Instrumentation Diagrams, block diagrams, drawings, database management, etc. Participate in the design of systems requiring control, instrumentation, PLC 5 software, Control Logic, and hardware, and Profibus network communications to achieve plant or project goals Ensure optimum operation and reliability for electrical power systems and process control systems Participate in plant projects and shutdowns with overall large capital projects directed by HTC personnel Ability to learn Industar, Pi, and develop required changes with PLC Logic Assist in the coordination and implementation of process control system upgrades and changes to maximize plant efficiency Draft process control system design packages to support plant and project objectives Participate in equipment and system analysis to identify areas for cost reductions Participate in training and development of operations and maintenance personnel to ensure the skill sets necessary to perform the required work are available Promote safe work habits and a safe work environment Follow and enforce all company policies and safety procedures Support and consult plant management in the field of automation engineering for optimization of a plant operation, responsibility for keeping records, updated technical documentation, and drawings created by CAD systems Troubleshooting and diagnosis of plant system problems to minimize disruptions to plant operations Provide ongoing automation support to the plant for all shifts by participating in the plant's on-call program. This includes evaluating and determining the course of action for automation incidents after hours and on weekends while on call and may require on-site supervision of the resolution to maintain operational efficiency. Support the implementation of HTC Electrical, Instrumentation, and Process Control Concepts for all plant projects Support for all Plant IT and liaise with Corporate IT departments Essential Experience and Skills Bachelors degree in engineering or applicable experience is required Experience in providing support for cement manufacturing is preferred Minimum 5 years of experience in other industries mastered skill set in programming, instrumentation, power systems, and troubleshooting control is preferred Demonstrated experience in leadership and project management, problem solving and creativity, strategic thinking, and decision making Proficient with MS Office (including MS Visio) and AutoCAD Demonstrated experience with PLC, HMI and SCADA architecture and programming Demonstrated experience with industrial control system software and hardware. Experience with Siemens PCS7/WinCC CEMAT software and Siemens S7-400 PLC hardware is preferred. Demonstrated experience configuring and maintaining VMware virtual environments Demonstrated experience troubleshooting and maintaining industrial control networks, and implementing network security practices Demonstrated experience with OPC DA servers, clients and tunnellers Working knowledge of industrial control systems backup and recovery practices Familiarity with digitalization, artificial intelligence, data historians, and expert systems Demonstrated experience with power metering, instrumentation, gas analyzers, control devices, motor control centers, switchgear, variable frequency drives, and control panel design and engineering. Fluent with NEC, NFPA, ISA, etc. Understanding of contractual matters (negotiation and legal aspects) Willingness to travel within local EBU or Region Ability to perform tasks that include walking, climbing equipment, working within confined space, and occasionally lifting to 50 lbs. Work Environment Role operates in a manufacturing environment with moving mechanical equipment, inclement weather, heat, humidity, elevated noise levels, and dusty conditions. What we have to offer Competitive base salary and participation in our annual incentive plan Highly competitive benefits programs 401k retirement savings plan with an automatic company contribution as well as matching contributions Employer Statement: Equal Opportunity Employer - Minority / Female / Veteran / Disabled

Keywords: Heidelberg Materials US, Inc., Bloomington , Systems Manager, Executive , Odon, Indiana

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